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Mechanistic insight into the ferritization of austenite in Pb via a discontinuous reaction governed by a migrating liquid film
KTH, School of Engineering Sciences (SCI), Physics, Nuclear Science and Engineering.ORCID iD: 0000-0002-7577-8736
KTH, School of Engineering Sciences (SCI), Physics, Nuclear Science and Engineering.ORCID iD: 0000-0001-6047-9496
KTH, School of Engineering Sciences (SCI), Physics, Nuclear Science and Engineering.ORCID iD: 0000-0001-5645-5838
KTH, School of Engineering Sciences (SCI), Physics, Nuclear Science and Engineering.ORCID iD: 0000-0002-3066-3492
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2026 (English)In: Corrosion Science, ISSN 0010-938X, E-ISSN 1879-0496, Vol. 258, article id 113398Article in journal (Refereed) Published
Abstract [en]

The dissolution of austenitic steel in liquid lead-based alloys can induce a phase transformation characterized by a sharp dissolution front separating ferrite and austenite grains, a process commonly referred to as ferritization. Although widely reported, the mechanism driving this transformation remains under debate. This study re-examines ferritization as a discontinuous reaction via a migrating liquid film and proposes a thermodynamically consistent model for the initiation and propagation of the dissolution front. The proposed mechanism is supported by experiments at 500–550°C, literature evidence, and diffusion calculations. Under low oxygen conditions, Cr transport through liquid Pb channels is identified as the rate-limiting step, setting the theoretical corrosion rate in stagnant environments. High-speed erosion-corrosion tests show enhanced corrosion rates, driven by erosion-limited channel lengths that locally boost mass transport. In contrast, under moderate oxygen concentrations relevant for lead-cooled fast reactor (LFR) operation, the rate-limiting step shifts to metal transport across a nanometer-scale amorphous oxide layer at the reaction front. Other Ni-containing austenitic steels, including alumina-forming austenitic (AFA) alloys and Ni-based high-entropy alloys (HEAs) can also be susceptible to discontinuous reactions under direct contact with liquid Pb-based alloys, lacking the self-healing oxide protection as observed in alumina-forming ferritic steels. This limitation may present a concern for the long-term use of bare austenitic steel in liquid Pb environments.

Place, publisher, year, edition, pages
Elsevier BV , 2026. Vol. 258, article id 113398
Keywords [en]
Corrosion, Discontinuous reaction, Erosion, Ferritization, Heavy liquid metal, Liquid film migration
National Category
Metallurgy and Metallic Materials
Identifiers
URN: urn:nbn:se:kth:diva-372397DOI: 10.1016/j.corsci.2025.113398ISI: 001598516400004Scopus ID: 2-s2.0-105018583800OAI: oai:DiVA.org:kth-372397DiVA, id: diva2:2012129
Note

QC 20251107

Available from: 2025-11-07 Created: 2025-11-07 Last updated: 2025-11-07Bibliographically approved

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Wong, Kin WingSzakalos, PeterPetersson, ChristopherGrishchenko, DmitryKudinov, Pavel

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