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Role of the preheating temperature during electron beam powder bed fusion (PBF-EB/M) in precipitation of γ' and carbides in Inconel 738 superalloy
Politecn Torino, Dept Appl Sci & Technol DISAT, Corso Duca Abruzzi 24, I-10129 Turin, Italy.
KTH, School of Industrial Engineering and Management (ITM), Production engineering.ORCID iD: 0009-0005-1601-8226
Politecn Torino, Dept Appl Sci & Technol DISAT, Corso Duca Abruzzi 24, I-10129 Turin, Italy; Consorzio Interuniv Nazl Sci & Tecnol Materiali IN, Via G Giusti 9, I-50121 Florence, Italy.
KTH, School of Industrial Engineering and Management (ITM), Production engineering, Manufacturing and Metrology Systems.
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2025 (English)In: Journal of Materials Research and Technology, ISSN 2238-7854, E-ISSN 2214-0697, Vol. 37, p. 4639-4650Article in journal (Refereed) Published
Abstract [en]

In this work, two tailored electron beam powder bed fusion (PBF-EB/M) preheating conditions were selected to build Inconel 738 (IN738) superalloy. The IN738 samples produced at 1025 degrees C (R1) and 950 degrees C (R2) were characterized in the as-built condition to investigate the effect of the preheating temperature on the evolution of their microstructural features. Both samples showed low residual porosity (<0.2 %), and the microstructure displayed columnar grains elongated in the building direction, together with the precipitation of gamma' (Ni3Al), Ta-rich MC, and Cr-rich M23C6. The R1 condition developed a multimodal gamma ' size distribution subjected to strong coarsening along the building direction. This scenario provoked a notable microhardness gradient and micro-crack formation due to the severe residual stresses developed. On the contrary, the lower preheating temperature chosen for the R2 condition provoked the precipitation of gamma ' in a homogeneous monomodal size distribution with negligible coarsening along the building direction, thus lowering the residual stresses (no micro-cracks) and stabilizing the microhardness. The preheating temperature thus had a lower impact on carbide precipitation and evolution compared to the gamma' one. Both conditions experienced the precipitation of Cr-rich M23C6 and Ta-rich MC carbides along the grain boundaries, coupled with fine Ta-rich MC carbide precipitation inside the grains. However, the R2 condition underwent slightly lower precipitation. The current study therefore highlights the beneficial effects of tailoring the PBF-EB/M preheating temperature to control the evolution of the microstructural features and their effect on the development of residual stresses and microhardness stabilization in the as-built condition.

Place, publisher, year, edition, pages
Elsevier BV , 2025. Vol. 37, p. 4639-4650
Keywords [en]
Ni-based superalloys, Inconel 738, Electron beam powder bed fusion, Preheating temperature, Gamma prime
National Category
Metallurgy and Metallic Materials
Identifiers
URN: urn:nbn:se:kth:diva-373475DOI: 10.1016/j.jmrt.2025.07.092ISI: 001550197600001Scopus ID: 2-s2.0-105020914256OAI: oai:DiVA.org:kth-373475DiVA, id: diva2:2018615
Note

QC 20251203

Available from: 2025-12-03 Created: 2025-12-03 Last updated: 2025-12-03Bibliographically approved

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Luo, BoZhao, XiaoyuDadbakhsh, Sasan

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