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Linking Solidification Microstructure and Micromechanical Properties in Recyclable Steels: A Model Study of Fe–Cu and Fe–Cu–Sn Alloys
KTH, School of Industrial Engineering and Management (ITM), Materials Science and Engineering. Institute of Engineering Technology, University of Science and Technology Beijing, Beijing, 100083, China.ORCID iD: 0009-0001-7360-0168
KTH, School of Industrial Engineering and Management (ITM), Materials Science and Engineering. Thermo-Calc Software AB, Råsundavägen 18, 16967, Solna, Sweden; Wallenberg Initiative Materials Science for Sustainability (WISE), Department of Materials Science and Engineering, KTH Royal Institute of Technology, Brinellvägen 23, 100 44, Stockholm, Sweden.ORCID iD: 0000-0001-8206-1381
Engineering Materials, Department of Engineering Science and Mathematics, Luleå University of Technology, 97187, Luleå, Sweden; Wallenberg Initiative Materials Science for Sustainability (WISE), Luleå University of Technology, 97187, Luleå, Sweden.
KTH, School of Industrial Engineering and Management (ITM), Materials Science and Engineering, Hultgren Laboratory for Materials Characterisation. Wallenberg Initiative Materials Science for Sustainability (WISE), Department of Materials Science and Engineering, KTH Royal Institute of Technology, Brinellvägen 23, 100 44, Stockholm, Sweden.ORCID iD: 0000-0003-1102-4342
2026 (English)In: Steel Research International, ISSN 1611-3683, E-ISSN 1869-344X, Vol. 97, no 8, p. 4306-4315Article in journal (Refereed) Published
Abstract [en]

The recycling of steel scrap gains increasing attention as global decarbonization efforts intensify, driving the development of sustainable alloy design that prioritizes scrap tolerance. A challenge is the presence of tramp elements such as copper (Cu) and tin (Sn), which can significantly influence material properties even at low concentrations. In this study, eight Fe–Cu and Fe–Cu–Sn alloys are investigated to elucidate the effects of chemical composition on solidification microstructure and micromechanical behavior. The results reveal a pronounced grain refinement effect induced by Cu and Sn in as-cast conditions, reducing grain size from about 130 to 13 μm. Micromechanical testing of boundaries with segregation reveals that: in Fe–Cu alloys, the boundaries are harder than the matrix due to solid solution strengthening by Cu atoms in the ferrite lattice, whereas in Fe–Cu–Sn alloys, the boundaries appeared softer, which is suggestive of the possible formation of (Cu, Sn) precipitates during solidification. These findings advance understanding of the influence of Cu and Sn on microstructure and micromechanical properties of recycled steels. Further elucidating these mechanisms and their dependence on alloying will support the development of steels with extended compositional tolerance, enhancing recyclability and promoting sustainable steel production.

Place, publisher, year, edition, pages
Wiley , 2026. Vol. 97, no 8, p. 4306-4315
Keywords [en]
Fe–Cu–Sn alloy, grain size, mechanical property, segregation boundaries
National Category
Metallurgy and Metallic Materials
Identifiers
URN: urn:nbn:se:kth:diva-373729DOI: 10.1002/srin.202500870ISI: 001617786200001Scopus ID: 2-s2.0-105022480590OAI: oai:DiVA.org:kth-373729DiVA, id: diva2:2019824
Note

QC 20251209

Available from: 2025-12-09 Created: 2025-12-09 Last updated: 2026-08-14Bibliographically approved

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Mehta, BharatHedström, Peter

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