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Recent progress in separation strategies for upgrading bio-oil: mechanisms, challenges and a way forward
KTH, School of Engineering Sciences in Chemistry, Biotechnology and Health (CBH), Chemical Engineering, Process Technology. School of Artificial Intelligence, Amrita Vishwa Vidyapeetham, Coimbatore.ORCID iD: 0009-0002-7454-6797
KTH, School of Engineering Sciences in Chemistry, Biotechnology and Health (CBH), Chemistry, Applied Physical Chemistry. (Analytical Chemistry)ORCID iD: 0000-0002-3444-9987
KTH, School of Engineering Sciences in Chemistry, Biotechnology and Health (CBH), Chemical Engineering, Process Technology.ORCID iD: 0000-0002-6326-4084
KTH, School of Engineering Sciences in Chemistry, Biotechnology and Health (CBH), Chemistry, Applied Physical Chemistry.ORCID iD: 0000-0003-0663-0751
2026 (English)In: Separation and Purification Technology, ISSN 1383-5866, E-ISSN 1873-3794, Vol. 392, p. 137146-137146, article id 137146Article, review/survey (Refereed) Published
Abstract [en]

Due to the presence of high content of oxygenated compounds (aldehydes, alcohols, carboxylic acids, esters, ethers, furfurals, ketones, lignin-derived compounds, phenols, and sugars), bio-oil has inferior oil properties compared to petroleum-derived oils. This creates numerous technological challenges in downstream separation processes. The present study outlines recent research trends on various separation strategies for upgrading crude biogenic pyrolysis oil for the production of valuable commodities. The present study mainly focuses on the various separation strategies, such as column chromatography, distillation, membrane filtration, crystallization, solvent extraction, electrosorption, and fractional condensation with respect to principles of operation, efficiency, economy and environmental concerns. Phase separation using solvent and adsorbent was found to be the best separation strategy compared to others due to lower capital investment and energy expenditure. However, there are various technological challenges with separation strategies for scale-up in industries. A comparative analysis of various separation strategies with the application of various bio-oil fractions from aqueous phases of bio-oil is summarized to understand the possible pathways for utilization in various industries. A brief section on technoeconomic analysis with existing pilot and semi-pilot pyrolysis plants is presented to understand the economic feasibility of pyrolysis and upgrading strategies. In the end, a circular economy perspective of pyrolysis-separation and its integration with a machine learning model, are briefly outlined.

Place, publisher, year, edition, pages
Elsevier BV , 2026. Vol. 392, p. 137146-137146, article id 137146
Keywords [en]
Biomass pyrolysis oil, Separation strategies, Technological challenges, Products and utilization, Techno-economic analysis, Machine learning
National Category
Chemical Engineering
Identifiers
URN: urn:nbn:se:kth:diva-376632DOI: 10.1016/j.seppur.2026.137146Scopus ID: 2-s2.0-105029771455OAI: oai:DiVA.org:kth-376632DiVA, id: diva2:2037878
Funder
Swedish Energy Agency, 2021-019839
Note

QC 20260212

Available from: 2026-02-12 Created: 2026-02-12 Last updated: 2026-02-18Bibliographically approved

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Mohan, AkhilEmmer, ÅsaEngvall, KlasJonsson, Mats

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