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Intermediate temperature proton exchange membrane fuel cells: a systematic review of recently electrochemically evaluated materials
KTH, School of Engineering Sciences in Chemistry, Biotechnology and Health (CBH), Chemical Engineering, Applied Electrochemistry.ORCID iD: 0000-0001-5755-7967
KTH, School of Engineering Sciences in Chemistry, Biotechnology and Health (CBH), Chemical Engineering, Applied Electrochemistry.ORCID iD: 0000-0003-1607-1455
KTH, School of Engineering Sciences in Chemistry, Biotechnology and Health (CBH), Chemical Engineering, Applied Electrochemistry.ORCID iD: 0000-0003-4770-9554
KTH, School of Engineering Sciences in Chemistry, Biotechnology and Health (CBH), Chemical Engineering, Applied Electrochemistry. PowerCell Sweden AB, SE-418 34 Gothenburg, Sweden.
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2026 (English)In: Applied Energy, ISSN 0306-2619, E-ISSN 1872-9118, Vol. 410, article id 127499Article, review/survey (Refereed) Published
Abstract [en]

The integration of proton exchange membrane fuel cells (PEMFCs) in heavy-duty vehicles and other demanding applications, such as aviation, would be simplified if the stacks could operate above 100 °C instead of the traditional low temperature (LT, up to 80 °C), thereby allowing a reduction in cooling system in size and power. This review offers a comprehensive compilation of experimental studies reported in the literature on PEMFCs operated in the intermediate temperature (IT)-range, here defined as above 80 °C and up to 120 °C, which represented the targeted upper temperature for PEMFCs. Membranes, electrodes and gas diffusion layers for IT-PEMFCs are discussed. Particular attention is paid to polymers in membranes and catalyst layer ionomers. Results from current state-of-the-art perfluorosulfonic acids and alternatives, including hydrocarbon polymers, are evaluated considering their properties and limitations. Further, system benefits and drawbacks of IT- compared to the traditional LT-operation are discussed, such as the interplay between vapour and oxygen pressure, hydrogen crossover and water management. We report on the lack of consistency between ex-situ and in-situ studies and underline the importance of in-situ tests, proposing guidelines to evaluate novel materials. For IT-operation, the development of stable polymers, which are the weakest components of the PEMFCs, is the most urgent challenge. As degradation happens faster at higher temperatures, further long-term tests are needed above 80 °C and accelerated stress tests should be specifically designed for IT-operation according to the polymer chemistries. We conclude that, compared to LT-, IT-operation requires improved materials and additional research.

Place, publisher, year, edition, pages
Elsevier BV , 2026. Vol. 410, article id 127499
Keywords [en]
Electrochemical evaluation and performance, Intermediate temperature operation, Lifetime and stability, Perfluorosulfonic acid and hydrocarbon membranes, Proton exchange membrane fuel cell
National Category
Energy Engineering
Identifiers
URN: urn:nbn:se:kth:diva-377849DOI: 10.1016/j.apenergy.2026.127499ISI: 001704483600001Scopus ID: 2-s2.0-105030661589OAI: oai:DiVA.org:kth-377849DiVA, id: diva2:2043921
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QC 20260306

Available from: 2026-03-06 Created: 2026-03-06 Last updated: 2026-05-29Bibliographically approved

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Butori, MartinaPetrovick, JohnEriksson, BjörnRingström, MarcusSvens, PontusLagergren, CarinaLindbergh, GöranWreland Lindström, Rakel

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Butori, MartinaPetrovick, JohnEriksson, BjörnLiljenberg, MarcusRingström, MarcusSvens, PontusLagergren, CarinaLindbergh, GöranWreland Lindström, Rakel
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Applied Electrochemistry
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