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Numerical simulations of air-water flow and energy dissipation for safe spillway discharge
KTH, School of Architecture and the Built Environment (ABE), Civil and Architectural Engineering, Concrete Structures. (Hydraulic structures)ORCID iD: 0009-0004-0800-7247
2026 (English)Licentiate thesis, comprehensive summary (Other academic)
Sustainable development
SDG 9: Industry, innovation and infrastructure, SDG 7: Affordable and clean energy
Abstract [en]

Spillway is a critical hydraulic structure designed to regulate water level, prevent overtopping, and ensure a safe outlet for water passage from the reservoir to downstream. A chute spillway may experience cavitation if the flow velocity exceeds from 20 m/s, requiring its design to be optimized. Many existing energy dissipation structures were designed using lower flood standards and are inadequate under current flood conditions. Cavitation damage in chute spillways of high-head dams poses a risk to structural integrity and dam safety. Aeration in high-velocity spillway flow mitigates bubble collapse and sub-atmospheric pressure conditions, increasing bulk flow depth and reducing the potential for cavitation damage to spillway surfaces and sidewalls. The investigation of such flow behaviour is complex due to high turbulence and the unsteady nature of air-water interactions. 

To evaluate such scenarios, physical modeling is commonly used to examine spillway capacity and energy dissipation. However, accurately measuring air entrainment under high-flow conditions remains challenging. Computational Fluid Dynamics (CFD) simulations complement physical experiments and enable independent hydraulic investigations, providing valuable insight into air-water flow behaviour and energy dissipation mechanisms.This thesis presents a comprehensive numerical investigation of two-phase flow and energy dissipation in a spillway, focusing on high-velocity discharge conditions that are crucial to dam safety. The primary objective is to use advanced numerical modelling capabilities to assess spillway hydraulic performance and to provide practical guidance for design and operation. The methodology employs advanced CFD techniques, including Volume of Fluid (VOF) and Mixture models for multiphase flow, alongside a hierarchy of turbulence models, including Reynolds-Averaged Navier-Stokes (RANS), Detached Eddy Simulation (DES), Delayed Detached Eddy Simulation (DDES), and Large Eddy Simulation (LES). The numerical models are rigorously validated against experimental data.

Paper I presents an investigation of four geometrical configurations flat and pooled stepped spillways. Key findings of Paper I reveal that pooled stepped spillway configurations enhance energy dissipation and reduce cavitation risk compared to flat stepped designs. Additionally, pooled steps demonstrated superior overall hydraulic performance and improved flow behavior, achieving the lowest downstream velocities and effectively minimizing cavitation potential. Furthermore, Paper II investigates the comparative performance of 2D and 3D modelling approaches, along with advanced turbulence models, for simulating two-phase air-water flow. The results indicate that 2D Eulerian models are suitable for shallow water flows with negligible vertical velocity components and are appropriate for preliminary analyses due to their computational efficiency and reasonable accuracy. In contrast, 3D models are better suited for strongly accelerated, highly turbulent flow, offering improved accuracy, particularly in representing complex flow characteristics. Advanced turbulence-resolving approaches, such as DES and DDES, provide enhanced flow field resolution and more reliable prediction of air entrainment. Additionally, the application of 3D turbulence modeling improves the representation of air-water flow behavior and enhances the prediction of air concentration within the cavity in the impact zone.

Subsequently, Paper III investigates the sensitivity of aerated spillway flow predictions to grid resolution with Sub-Grid Scale (SGS) modelling. The findings indicate that grid resolution with Locally Refined Structured Meshes (LRSM) shows improved accuracy in capturing complex air-water interactions compared to Unstructured Meshes (USM). Moreover, aerated spillway flow predictions are highly sensitive to grid resolution rather than to the SGS modelling approach.

Abstract [sv]

A spillway is a critical hydraulic structure designed to regulate water level, prevent overflow and ensure discharge from the reservoir to downstream. A spillway can experience cavitation if the water velocity exceeds 20 m/s, requiring its design to be optimized. Many existing spillway devices were constructed with lower capacities and are inadequate to discharge the current design water flows. Cavitation in spillways with high head poses a risk to structural integrity and dam safety. Aeration devices mitigate bubble collapse and subatmospheric pressure conditions, which reduces the risk of cavitation damage to concrete surfaces. The investigation of such flow behavior is complex due to the high turbulence and unsteady nature of the two-phase flows.

To evaluate such scenarios, laboratory models and physical tests are often used to investigate the load-carrying capacity and energy conversion. However, accurately measuring airflows under high flow conditions remains challenging. Numerical calculations (CFD) complement physical experiments and enable independent hydraulic investigations, providing valuable insights into the behavior of mixed-phase flows.

This paper presents numerical studies of two-phase flows and energy conversion in a spillway, focusing on high-velocity flow conditions that are critical for dam safety. The main objective is to use numerical tools to assess the hydraulic performance of the spillway and to provide practical guidance for design and operation. Along with a hierarchy of turbulence models, including Reynolds-Averaged Navier-Stokes (RANS), Detached Eddy Simulation (DES), Delayed Detached Eddy Simulation (DDES) and Large Eddy Simulation (LES), the study uses advanced CFD techniques, including the so-called Volume of Fluid (VOF) model and two-phase models. The numerical models are validated against experimental data.

Paper I presents an investigation of four geometric designs of flat and pooled step-like discharges. The main results from Paper I show that pooled step configurations improve energy conversion and reduce the risk of cavitation compared to flat step designs. In addition, the pooled steps exhibited superior overall hydraulic performance and improved flow behavior, by achieving the lowest downflow velocities and effectively minimizing the cavitation potential. Furthermore, Paper II investigates the comparative performance of 2D and 3D modeling methods, together with advanced turbulence models, for simulating two-phase flow of air and water. The results indicate that 2D Eulerian models are suitable for shallow water flows with negligible vertical velocity components and are appropriate for preliminary analyses due to their computational efficiency and reasonable accuracy. In contrast, 3D models are better suited for highly accelerated and highly turbulent flows, and offer improved accuracy, especially in representing complex flow characteristics. Advanced turbulence resolving methods, such as DES and DDES, provide improved resolution of the flow field and more reliable predictions of air entrainment. In addition, the application of 3D turbulence modeling improves the description of air-water flow behavior and increases the accuracy of the prediction of air concentration in the impact zone.

Next, Article III examines the sensitivity of aerated discharge predictions to grid resolution using Sub Grid Scale modeling (SGS). The results show that grid resolution with Locally Refined Structured Meshes (LRSM) exhibits improved accuracy in capturing complex air-water interactions compared to Unstructured Meshes (USM). Furthermore, aerated discharge predictions are significantly more sensitive to grid resolution than to the choice of SGS modeling approach.

Place, publisher, year, edition, pages
Stockholm: KTH Royal Institute of Technology, 2026. , p. 74
Series
TRITA-ABE-DLT ; 2614
Keywords [en]
Spillway, Step geometry, Aerator, Flow behaviour, Air concentration, Two-phase flow, Turbulence models, Detached Eddy Simulation, Delayed Detached Eddy Simulation, Large Eddy Simulation.
Keywords [sv]
Utskov, Steggeometri, Luftningsanordning, Flödesbeteende, Luftkoncentration, Tvåfasströmning, Turbulensmodeller, Detached Eddy Simulation, Delayed Detached Eddy Simulation, Large Eddy Simulation.
National Category
Civil Engineering
Research subject
Civil and Architectural Engineering, Concrete Structures
Identifiers
URN: urn:nbn:se:kth:diva-380259ISBN: 978-91-8106-602-9 (print)OAI: oai:DiVA.org:kth-380259DiVA, id: diva2:2057190
Presentation
2026-06-03, Projekthallen, Brinellvägen 23, KTH Campus, https://kth-se.zoom.us/j/62620215773, Stockholm, 13:00 (English)
Opponent
Supervisors
Note

QC 20260506

Available from: 2026-05-06 Created: 2026-05-04 Last updated: 2026-05-07Bibliographically approved
List of papers
1. Numerical Analysis of Flow Characteristics and Energy Dissipation on Flat and Pooled Stepped Spillways
Open this publication in new window or tab >>Numerical Analysis of Flow Characteristics and Energy Dissipation on Flat and Pooled Stepped Spillways
2024 (English)In: Water, E-ISSN 2073-4441, Vol. 16, no 18, article id 2600Article in journal (Refereed) Published
Abstract [en]

The hydraulic performance of pooled stepped spillways has received less recognition compared to the traditional stepped spillways. Regarding the effectiveness of pooled stepped spillways in managing flow dynamics, previous studies have focused on investigating how different step configurations and varying chute angles can enhance energy dissipation in gravity flow over the chute. However, the potential for optimal performance and the importance of proper design have not been thoroughly explored in the existing literature. This study aims to explore new configurations of pooled stepped spillways and compare them to traditional stepped spillway designs to enhance hydraulic efficiency and maximize energy dissipation. The study examines two types of configurations of stepped spillways—two flat and two pooled configurations, each with ten steps. Using the computational Fluid Dynamics (CFD) technique, such as Volume of Fluid Method (VOF) and the realizable k-ε turbulence model for two-phase flow analysis with a 26.6° chute slope. Initially, the model was validated with experimental data by comparing various hydraulic parameters. These parameters include water depth, roller length, jump length, ratio of critical depth, and sequent depth. The hydraulic performance of both stepped geometric configurations was evaluated through numerical simulations to examine how the geometries of flat and pooled stepped spillways influence flow characteristics, energy dissipation, velocity, pressure distribution, and the Froude number at the downstream. The study analyzed downstream flow characteristics, maximum energy dissipation rates, depth-averaged velocity, static pressure, and pressure contours at the lateral direction under six different flow rates in flat and pooled stepped spillways. The findings indicate that flat-step configurations exhibit lower energy dissipation compared to pooled configurations. The relative energy loss of flow on pooled steps dissipates more energy than on flat steps. Furthermore, it is observed that the pooled configurations performed better for energy dissipation and flow stability compared to the flat configurations. The energy dissipation increased in pooled stepped spillways by 34.68% and 25.81%, respectively. Additionally, the depth-averaged flow velocity and pressure distribution decreased in case 2 and case 4 compared to the flat-step configurations.

Place, publisher, year, edition, pages
MDPI AG, 2024
Keywords
depth-averaged flow velocity, flow regime, pooled stepped spillway, realizable k-ε model
National Category
Fluid Mechanics Energy Engineering
Identifiers
urn:nbn:se:kth:diva-354654 (URN)10.3390/w16182600 (DOI)001326384200001 ()2-s2.0-85205089056 (Scopus ID)
Note

QC 20241023

Available from: 2024-10-09 Created: 2024-10-09 Last updated: 2026-05-04Bibliographically approved
2. Numerical Investigation of High-Velocity Two-Phase Flow over a Chute Spillway with Aerator
Open this publication in new window or tab >>Numerical Investigation of High-Velocity Two-Phase Flow over a Chute Spillway with Aerator
(English)Manuscript (preprint) (Other academic)
Abstract [en]

This study focuses on the assessment of 2D and 3D CFD numerical models using experimental results. The comparison of 2D and 3D simulation models were assessed with advanced turbulence models Detached Eddy Simulation (DES), Delayed Detached Eddy Simulation (DDES), and realizable k-ε with incorporating Schiller & Naumann (S&N) drag model provides insights into their predictive capabilities for hydraulic parameters. Results indicate that the 2D Eulerian realizable k-ε model shows superior performance among the other 2D models across various parameters. However, the 2D Models have limitations and tend to overestimate air concentration near the chute bottom and underestimate it near the cavity, leading to notable deviations in predictions. Transitioning to 3D models, DES and DDES Mixture models improve predictive accuracy of hydraulic parameters, reducing deviations in jet length, air discharge, and air-water flow rate ratio. The 3D DES and DDES Mixture models achieve deviations with at least 0.12 m in jet length, 0.125 m²/s in air discharge, and 0.147 in flow rate ratio. Moreover, improvements are observed in 3D predictions of flow bulking, velocity distribution, and particularly air concentration in the cavity and impact zone, and in air concentration (Cb) along the chute, which is a critical hydraulic parameter.

Keywords
Spillways, Aerator, Air concentration, Two-phase flow, Turbulence models.
National Category
Civil Engineering
Research subject
Civil and Architectural Engineering
Identifiers
urn:nbn:se:kth:diva-380268 (URN)
Note

QC 20260504

Available from: 2026-05-04 Created: 2026-05-04 Last updated: 2026-05-04Bibliographically approved
3. Large-Eddy Simulation (LES) of Air-Water Flow Characteristics of Spillway Aerator
Open this publication in new window or tab >>Large-Eddy Simulation (LES) of Air-Water Flow Characteristics of Spillway Aerator
2026 (English)Manuscript (preprint) (Other academic)
Abstract [en]

This study investigates the complex three-dimensional (3D) air-water flow characteristics over a chute spillway using a high-fidelity numerical framework. The simulation use Volume of Fluid (VOF) method with Large-Eddy Simulation (LES) and k-ε Renormalization Group (RNG) model. To model air entrainment at the free surface, a dispersed-interface treatment is implemented. Based on available data, the model is validated using two structured grids: Uniform Structured Mesh (USM) and Locally Refined Structured Mesh (LRSM). The approach velocity was v = 6.8 m/s, corresponding to a Froude number of 7.5 and a Reynolds number 1.3 × 106, measured upstream of the aerator. The analysis is conducted in two steps: (i) assessment of mesh refinement and (ii) evaluation of LES sub-grid-scale (SGS) models and comparison with k-ε RNG model. The numerical results demonstrate that all turbulence models reproduce the overall trends of velocity, pressure, and air entrainment along the chute. However, pronounced differences arise in the prediction of air concentration, including near-bottom concentration. Among the investigated approaches, the LRSM with SGS models provides the better agreement with experimental results, comparatively accurately capturing flow patterns, pressure distribution, air concentration in the cavity, and the downstream region. The USM and k-ε RNG exhibit larger deviations in the flow pattern, velocity, pressure, and air concentration. The results demonstrate that aerated spillway flow predictions are more sensitive to grid resolution than SGS modelling. Additionally, the k-ε RNG model is less suitable for accurately capturing aerated flow behaviour compared to the LES SGS model.

Publisher
p. 10
Keywords
Large Eddy Simulation (LES), Two-phase flow, Chute spillway, Aerator, Turbulence modelling
National Category
Civil Engineering
Research subject
Civil and Architectural Engineering
Identifiers
urn:nbn:se:kth:diva-380272 (URN)
Conference
1th IAHR International Symposium on Hydraulic Structures · ISHS2026
Note

QC 20260504

Available from: 2026-05-04 Created: 2026-05-04 Last updated: 2026-05-04Bibliographically approved

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1234 4 of 4
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