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Reduction of shadowing effect during laser cladding of fused silica glass using sub-micron powders
KTH, School of Engineering Sciences (SCI), Applied Physics, Laser Physics.ORCID iD: 0000-0003-0137-260X
KTH, School of Engineering Sciences (SCI), Applied Physics, Laser Physics.ORCID iD: 0000-0001-7688-1367
KTH, School of Engineering Sciences (SCI), Applied Physics, Laser Physics.ORCID iD: 0000-0002-9207-4183
2021 (English)In: Proceedings of SPIE - The International Society for Optical Engineering, SPIE-Intl Soc Optical Eng , 2021Conference paper, Published paper (Refereed)
Abstract [en]

Fused silica glass is a commonly used high-performance material in scientific and industrial applications, due to the exceptional optical, mechanical and thermal properties. However, its production can be challenging and expensive due to the high processing temperatures required, in both manufacturing and geometrical structuring. In this work we have studied additive manufacturing of transparent fused silica glass using the laser cladding process. Here a CO2-laser is used to locally melt the glass, while injecting a stream of glass powder into the hot-zone. A challenge specifically addressed in this work is the shadowing effect, i.e., when the injected powder interacts with the laser beam resulting in non-stable heating dynamics, and partial sintering of powder prior to reaching the substrate surface. To reduce these effects, we have studied the use of sub-micron sized glass powders in order to minimize the laser beam interactions, both absorption and scattering. Using fumed silica powder injected via a single, off-axis nozzle, combined with additional powder cone shaping gas, transparent silica glass has been fabricated with an achieved deposition efficiency of up to 30 %. Typical, single deposition tracks have a width of approximately 850 μm with single layer heights of up to 150 μm.

Place, publisher, year, edition, pages
SPIE-Intl Soc Optical Eng , 2021.
Keywords [en]
3d printing, Additive manufacturing, Fumed silica, Fused silica, Laser cladding, Powder sintering, 3D printers, Deposition, Glass, Glass industry, Laser beam effects, Laser beams, Powders, Processing, Sintering, Absorption and scatterings, Deposition efficiencies, Fumed silica powders, High performance material, High processing temperatures, Laser-beam interaction, Laser-cladding process, Mechanical and thermal properties
National Category
Manufacturing, Surface and Joining Technology
Identifiers
URN: urn:nbn:se:kth:diva-309681DOI: 10.1117/12.2578163Scopus ID: 2-s2.0-85107224285OAI: oai:DiVA.org:kth-309681DiVA, id: diva2:1644565
Conference
Laser 3D Manufacturing VIII 2021, 6 March 2021 through 11 March 2021
Note

Part of proceedings: ISBN 978-1-5106-4189-1

QC 20220314

Available from: 2022-03-14 Created: 2022-03-14 Last updated: 2025-04-30Bibliographically approved

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Maniewski, PawelLaurell, FredrikFokine, Michael

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