kth.sePublications KTH
Change search
CiteExportLink to record
Permanent link

Direct link
Cite
Citation style
  • apa
  • ieee
  • modern-language-association-8th-edition
  • vancouver
  • Other style
More styles
Language
  • de-DE
  • en-GB
  • en-US
  • fi-FI
  • nn-NO
  • nn-NB
  • sv-SE
  • Other locale
More languages
Output format
  • html
  • text
  • asciidoc
  • rtf
Quill-free additive manufacturing of fused silica glass
KTH, School of Engineering Sciences (SCI), Applied Physics, Laser Physics.ORCID iD: 0000-0003-0137-260X
KTH, School of Engineering Sciences (SCI), Applied Physics, Laser Physics.ORCID iD: 0000-0001-7688-1367
KTH, School of Engineering Sciences (SCI), Applied Physics, Laser Physics.ORCID iD: 0000-0002-9207-4183
2022 (English)In: Optical Materials Express, E-ISSN 2159-3930, Vol. 12, no 4, p. 1480-1480Article in journal (Refereed) Published
Abstract [en]

Additive manufacturing of high-quality macroscopic fused silica glass structures, with deposition rates of up to 1.2 mm3/s, is presented. Three co-axial nozzles were used to avoid the so-called quill effect. Homogeneous, crack-free, multilayer, as well as free-standing objects were printed using cluster-free sub-µm powders delivered to a CO2 laser-induced melt pool. Structures with an overhang of up to 45° were possible to print. Laser post-processing was used to improve the surface roughness and transparency. This system can be suitable for fabrication of advanced optical elements and devices, such as waveguides or fiber preforms.

 

Place, publisher, year, edition, pages
Optica Publishing Group , 2022. Vol. 12, no 4, p. 1480-1480
National Category
Manufacturing, Surface and Joining Technology
Identifiers
URN: urn:nbn:se:kth:diva-310325DOI: 10.1364/ome.448596ISI: 000790447300010Scopus ID: 2-s2.0-85127616950OAI: oai:DiVA.org:kth-310325DiVA, id: diva2:1647790
Funder
Knut and Alice Wallenberg Foundation, 2016.0104Swedish Foundation for Strategic Research, GMT14-0071Swedish Foundation for Strategic Research, RMA150135
Note

QC 20230612

Available from: 2022-03-28 Created: 2022-03-28 Last updated: 2025-04-30Bibliographically approved
In thesis
1. Additive manufacturing of fused silica glass
Open this publication in new window or tab >>Additive manufacturing of fused silica glass
2022 (English)Doctoral thesis, comprehensive summary (Other academic)
Abstract [en]

Additive Manufacturing, of both metals and polymers, has seen rapid development in recent years, whereas the progress in glass has been rather slow. Today, glass can be considered the last frontier without a specialized 3D printing method available. Among different glass-like materials, silica glass is a high-performance material used in many parts of society. It is commonly associated with high mechanical, chemical, and thermal stability. The importance of 3D printing and additive manufacturing in the modern industry lies in the benefits and opportunities it facilitates. These include high flexibility in design and geometry, simplified production of customized objects, reduced material waste, and the ability to fabricate complex structures, often not possible when using traditional subtractive manufacturing.In this thesis, a novel method for additive manufacturing of silica glass is presented. Experiments and printed objects were madeusing the developed, experimental method. Here, by utilizinga method similar to the typical laser cladding, sintering of submicron silica powders was performed, and three-dimensional glass structures have been printed. Furthermore, by careful mixing of powders, a tailored composition of printed glass has been achieved. The high density and homogeneity of the printed parts made the developed method suitable for several different applications demonstrated in the last part of this thesis.The thesis describes the road from just an idea to the successful development of powder-based additive manufacturing of silica glass. The four papers in this compilation thesis show, first the setup development together with early-stage experiments (Paper I and II), and then there are two papers focused on early applications of the developed technology: one strictly mechanical (all-silica spotwelding, Paper III), and one optical (fiber prototyping, Paper IV).

Place, publisher, year, edition, pages
Stockholm: KTH Royal Institute of Technology, 2022. p. 153
Series
TRITA-SCI-FOU ; 2022:9
Keywords
laser cladding, 3d printing, additive manufacturing, glass, fused silica, laser, scattering, silica
National Category
Manufacturing, Surface and Joining Technology
Research subject
Physics, Optics and Photonics; Materials Science and Engineering
Identifiers
urn:nbn:se:kth:diva-310803 (URN)978-91-8040-201-9 (ISBN)
Public defence
2022-04-29, https://kth-se.zoom.us/j/64385231680, FA32, AlbaNova, Roslagstullsbacken 21, Stockholm, 14:00 (English)
Opponent
Supervisors
Note

QC 20220408

Available from: 2022-04-08 Created: 2022-04-07 Last updated: 2025-04-30Bibliographically approved

Open Access in DiVA

No full text in DiVA

Other links

Publisher's full textScopus

Authority records

Maniewski, PawelLaurell, FredrikFokine, Michael

Search in DiVA

By author/editor
Maniewski, PawelLaurell, FredrikFokine, Michael
By organisation
Laser Physics
In the same journal
Optical Materials Express
Manufacturing, Surface and Joining Technology

Search outside of DiVA

GoogleGoogle Scholar

doi
urn-nbn

Altmetric score

doi
urn-nbn
Total: 172 hits
CiteExportLink to record
Permanent link

Direct link
Cite
Citation style
  • apa
  • ieee
  • modern-language-association-8th-edition
  • vancouver
  • Other style
More styles
Language
  • de-DE
  • en-GB
  • en-US
  • fi-FI
  • nn-NO
  • nn-NB
  • sv-SE
  • Other locale
More languages
Output format
  • html
  • text
  • asciidoc
  • rtf