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Towards an understanding of particle-scale flaws and microstructure evolution in cold spray via accumulation of single particle impacts
KTH, School of Industrial Engineering and Management (ITM), Materials Science and Engineering, Properties. MIT, Dept Mat Sci & Engn, Cambridge, MA 02139 USA.ORCID iD: 0000-0001-9980-7434
MIT, Dept Mat Sci & Engn, Cambridge, MA 02139 USA.;Northwestern Univ, Dept Mat Sci & Engn, Evanston, IL 60208 USA..ORCID iD: 0000-0001-9856-2682
2024 (English)In: Acta Materialia, ISSN 1359-6454, E-ISSN 1873-2453, Vol. 281, article id 120301Article in journal (Refereed) Published
Abstract [en]

Cold spray coatings are the sum of countless individual bonding events between single particles impacting on top of one another at high velocities. Thus, the collective behavior of microparticles must be considered to elucidate the origins of coating flaws at the scale of the particles and larger, or the dynamic evolution of the overall coating microstructure. Laser-induced particle impact testing (LIPIT) has been extensively used to study single-particle impacts, and in this work is adapted to study the accumulation of numerous particles with knowledge of each individual particle's impact parameters (particle size, velocity). The method reproducibly deposits stacks of gold particles (>20 particles) with different characteristic spectra of impact velocity. The observation of impactinduced erosion lets us define a critical velocity for material-build-up that is higher than that for singleparticle bonding. The quantitative single-particle data are analyzed in a correlative manner to the structure and flaws in the resulting stacks, providing some first statistical connections between, e.g., strain and recrystallization, or aberrant particle characteristics and defects. The results highlight opportunities for the study of many-particle phenomena in microparticle impact-from interaction of particles in cold spray to multi-step erosion processes-with a quantitative view of the behavior of single particles.

Place, publisher, year, edition, pages
Elsevier BV , 2024. Vol. 281, article id 120301
Keywords [en]
Kinetic spraying, Erosion, Porosity, Recrystallization, Micromechanics
National Category
Fluid Mechanics
Identifiers
URN: urn:nbn:se:kth:diva-354610DOI: 10.1016/j.actamat.2024.120301ISI: 001316679200001Scopus ID: 2-s2.0-85203618529OAI: oai:DiVA.org:kth-354610DiVA, id: diva2:1904093
Note

QC 20241008

Available from: 2024-10-08 Created: 2024-10-08 Last updated: 2025-02-09Bibliographically approved

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Reiser, Alain

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