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Sub-5 nm Silicon Nanopore Sensors: Scalable Fabrication via Self-Limiting Metal-Assisted Chemical Etching
KTH, School of Electrical Engineering and Computer Science (EECS), Intelligent systems, Micro and Nanosystems.ORCID iD: 0000-0003-0960-9931
KTH, School of Electrical Engineering and Computer Science (EECS), Intelligent systems, Micro and Nanosystems.ORCID iD: 0000-0002-2278-1368
KTH, School of Engineering Sciences in Chemistry, Biotechnology and Health (CBH), Protein Science, Nano Biotechnology. KTH, Centres, Science for Life Laboratory, SciLifeLab. KTH, Centres, Center for the Advancement of Integrated Medical and Engineering Sciences, AIMES.ORCID iD: 0000-0002-5002-2537
KTH, School of Electrical Engineering and Computer Science (EECS), Intelligent systems, Micro and Nanosystems.ORCID iD: 0000-0002-0525-8647
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2025 (English)In: ACS Applied Materials and Interfaces, ISSN 1944-8244, E-ISSN 1944-8252, Vol. 17, no 6, p. 9047-9058Article in journal (Refereed) Published
Abstract [en]

Solid-state nanopores offer unique possibilities for biomolecule sensing; however, scalable production of sub-5 nm pores with precise diameter control remains a manufacturing challenge. In this work, we developed a scalable method to fabricate sub-5 nm nanopores in silicon (Si) nanomembranes through metal-assisted chemical etching (MACE) using gold nanoparticles. Notably, we present a previously unreported self-limiting effect that enables sub-5 nm nanopore formation from both 10 and 40 nm nanoparticles in the 12 nm thick monocrystalline device layer of a silicon-on-insulator substrate. This effect reveals distinctive etching dynamics in ultrathin Si nanomembranes, enabling precise control over nanopore dimensions. The resulting nanopore sensor, suspended over self-aligned spheroidal oxide undercuts with diameters of just a few hundred nanometers, exhibited low electrical noise and high stability due to encapsulation within dielectric layers. In DNA translocation experiments, our nanopore platform could distinguish folded and unfolded DNA conformations and maintained stable baseline conductance for up to 6 h, demonstrating both sensitivity and robustness. Our scalable nanopore fabrication method is compatible with wafer-level and batch processing and holds promise for advancing biomolecular sensing and analysis.

Place, publisher, year, edition, pages
American Chemical Society (ACS) , 2025. Vol. 17, no 6, p. 9047-9058
Keywords [en]
nanopores sensing nanofluidic devices MACE DNA translocation
National Category
Nano Technology
Identifiers
URN: urn:nbn:se:kth:diva-359677DOI: 10.1021/acsami.4c19750ISI: 001409913500001PubMedID: 39882662Scopus ID: 2-s2.0-85216612370OAI: oai:DiVA.org:kth-359677DiVA, id: diva2:1935562
Funder
Swedish Research Council, 2018-06169Swedish Research Council, 2021-00171Knut and Alice Wallenberg Foundation, KAW 2003.0198
Note

QC 20250214

Available from: 2025-02-07 Created: 2025-02-07 Last updated: 2025-05-27Bibliographically approved

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De Ferrari, FabioRaja, Shyamprasad NatarajanHerland, AnnaNiklaus, FrankStemme, Göran

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Micro and NanosystemsNano BiotechnologyScience for Life Laboratory, SciLifeLabCenter for the Advancement of Integrated Medical and Engineering Sciences, AIMES
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