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Industrial Robots Energy Consumption Modeling, Identification and Optimization Through Time-Scaling
Chongqing Univ, Coll Mech & Vehicle Engn, Chongqing 400044, Peoples R China..
Chongqing Univ, Coll Mech & Vehicle Engn, Chongqing 400044, Peoples R China..
Chongqing Univ, Coll Mech & Vehicle Engn, Chongqing 400044, Peoples R China..
Chongqing Univ, Coll Mech & Vehicle Engn, Chongqing 400044, Peoples R China..
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2025 (English)In: IEEE Transactions on robotics, ISSN 1552-3098, E-ISSN 1941-0468, Vol. 41, p. 1456-1475Article in journal (Refereed) Published
Abstract [en]

Industrial robots (IRs) have considerable energy-saving potential due to their vast application scale and wide range of applications. Although substantial work on the energy consumption (EC) optimization of IRs has emerged, most optimization approaches require prior knowledge of the IRs' dynamic characteristics and the electro-mechanical parameters of their drive systems, which are typically not provided by IR manufacturers. Therefore, this article proposes an EC modeling and optimization method based on the time-scaling technique and custom identification experimental data without joint torque information. Specifically, this article develops an energy characteristic parameter submodel (ECPSM) to formulate the EC resulting from configuration transitions. In addition, theoretical proof demonstrates that all coefficients in the proposed ECPSM can be identified based on the data of a finite number of identification experiments. Building upon the proposed EC model, a bidirectional dynamic programming (BDP) algorithm optimizes the IR's trajectory for energy-saving, while utilizing parallel processing significantly reduces the time required for the optimization process. Experimental results on the KUKA KR60-3 demonstrate that the proposed method achieves an average relative error of 1.59% for predicting the EC of linear scaling trajectories and 6.19% for nonlinear scaled trajectories. Moreover, the BDP-based optimization method dramatically reduces the computational time required to obtain the optimal scaling trajectory and its EC.

Place, publisher, year, edition, pages
Institute of Electrical and Electronics Engineers (IEEE) , 2025. Vol. 41, p. 1456-1475
Keywords [en]
Bidirectional dynamic programming (BDP), energy modeling, industrial robots (IRs), time-scaling, trajectory optimization
National Category
Control Engineering
Identifiers
URN: urn:nbn:se:kth:diva-361086DOI: 10.1109/TRO.2025.3532509ISI: 001428033500004Scopus ID: 2-s2.0-85216229241OAI: oai:DiVA.org:kth-361086DiVA, id: diva2:1943667
Note

QC 20250311

Available from: 2025-03-11 Created: 2025-03-11 Last updated: 2025-03-11Bibliographically approved

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Wang, Xi Vincent

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