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Grinding Chatter Online Monitoring Based on Multi-Sensor Fusion Information and Hybrid Deep Neural Network
Harbin Inst Technol, Sch Mechatron Engn, Harbin 150001, Peoples R China; Jilin Univ, Sch Mech & Aerosp Engn, Key Lab CNC Equipment Reliabil, Changchun 130022, Peoples R China.
Harbin Inst Technol, Sch Mechatron Engn, Harbin 150001, Peoples R China.
Sichuan Aerosp Fenghuo Serv Control Technol Co Ltd, Chengdu 611130, Peoples R China.
Zhongshan Sprecis Technol Co Ltd, Zhongshan 528437, Peoples R China.
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2025 (English)In: IEEE Transactions on Industrial Informatics, ISSN 1551-3203, E-ISSN 1941-0050, Vol. 21, no 8, p. 6355-6364Article in journal (Refereed) Published
Abstract [en]

Chatter will affect machining accuracy, production efficiency, tool wear and workers' health. In order to avoid chatter early, a grinding chatter online monitoring model based on multisensor fusion information and hybrid deep neural network is proposed. First, the grinding experiment of acoustic emission (AE), force and displacement multichannel signal acquisition are carried out. Then, the grinding process is divided into five stages: air cut; stable; slight chatter; severe chatter; and severe chatter with beat effect, the correlation between sensor signals and classic evaluation indicators is analyzed. Next, a hybrid deep neural network model is established, and the feature classification ability, testing accuracy, sensitivity and generalization ability of the model are studied. Finally, the proposed model is applied to microstructured grinding wheel to further verify the generalization ability and chatter prediction ability of the model. The results indicate that our approach can predict the occurrence of flutter 0.15-0.45 s in advance.

Place, publisher, year, edition, pages
Institute of Electrical and Electronics Engineers (IEEE) , 2025. Vol. 21, no 8, p. 6355-6364
Keywords [en]
Monitoring, Accuracy, Wheels, Vibrations, Time-frequency analysis, Correlation, Force, Time-domain analysis, Milling, Indexes, Beat effect, deep neural network, grinding chatter, multisensor fusion, online monitoring
National Category
Manufacturing, Surface and Joining Technology
Identifiers
URN: urn:nbn:se:kth:diva-364705DOI: 10.1109/TII.2025.3563551ISI: 001484790500001Scopus ID: 2-s2.0-105004664248OAI: oai:DiVA.org:kth-364705DiVA, id: diva2:1981096
Note

QC 20250703

Available from: 2025-07-03 Created: 2025-07-03 Last updated: 2026-01-15Bibliographically approved

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Wang, Xi VincentWang, Lihui

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