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Robust and Seamless Integration of Thiol-Ene-Epoxy Thermosets with Thermoplastics and Glass as Hybrid Microfluidic Devices Suitable for Drug Studies
KTH, School of Electrical Engineering and Computer Science (EECS), Intelligent systems, Micro and Nanosystems.
Independent Researcher.
Department of Physiology and Pharmacology, Karolinska Institutet, Stockholm, 171 77, Sweden.
Mercene Labs, Stockholm, 11428, Sweden.
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2024 (English)In: Advanced Materials Interfaces, ISSN 2196-7350, Vol. 11, no 14, article id 2300972Article in journal (Refereed) Published
Abstract [en]

Facile, durable and biocompatible integration of hybrid Lab-on-a-Chip devices has remained an important challenge in microengineering. Here, the robust and seamless integration of off-stoichiometry thiol-ene-epoxy (OSTE+) thermosets with a diverse range of thermoplastic and glass materials is demonstrated. While direct bonding offers sturdy proprieties for the majority of the material hybrids (up to 1.5 MPa), further surface priming enhances the bonding strength for those of lower surface energy (up to seven-fold). Using microfluidic devices with a unique configuration of chambers and microchannels down to 100 µm, the impact of various bonding methods on their fluidic functionality is further shown. To investigate the utility of hybrid devices for pharmacological and toxicological studies, both pristine and primed devices are benchmarked against polydimethylsiloxane (PDMS) with regard to cell biocompatibility and drug absorption. While being on par with PDMS in terms of cell viability, pristine OSTE+ devices show an 11-fold lower absorption of hydrophobic drug molecules. Although surface priming enhances the bonding strength, it compromises other criteria in device performance and biological applications. Combined, results demonstrate a novel integration approach for facile manufacturing of hybrid microfluidic devices using a material toolbox suitable for cell and pharmaceutical studies.

Place, publisher, year, edition, pages
Wiley , 2024. Vol. 11, no 14, article id 2300972
Keywords [en]
biocompatibility, drug studies, glass, hybrid devices, microfluidic bonding, Organ-on-a-Chip, thermoplastics, thiol-ene-epoxy
National Category
Polymer Technologies Materials Chemistry Other Electrical Engineering, Electronic Engineering, Information Engineering Textile, Rubber and Polymeric Materials Manufacturing, Surface and Joining Technology
Identifiers
URN: urn:nbn:se:kth:diva-366884DOI: 10.1002/admi.202300972ISI: 001185937100001Scopus ID: 2-s2.0-85188436058OAI: oai:DiVA.org:kth-366884DiVA, id: diva2:1983489
Note

QC 20250711

Available from: 2025-07-11 Created: 2025-07-11 Last updated: 2025-07-11Bibliographically approved

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Harris, PeterFielden, MatthewShafagh, Reza Zandi

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Polymer TechnologiesMaterials ChemistryOther Electrical Engineering, Electronic Engineering, Information EngineeringTextile, Rubber and Polymeric MaterialsManufacturing, Surface and Joining Technology

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