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Transition Metal Dichalcogenide-Based Composites in Powder Bed Additive Manufacturing for Electrochemical Applications—A Review
KTH, School of Engineering Sciences in Chemistry, Biotechnology and Health (CBH), Chemistry, Surface and Corrosion Science. Department of Design, Production and Management, Faculty of Engineering Technology, University of Twente, Enschede, 7500 AE, The Netherlands.ORCID iD: 0000-0003-2316-7869
KTH, School of Engineering Sciences in Chemistry, Biotechnology and Health (CBH), Chemistry, Surface and Corrosion Science. AIMES – Center for the Advancement of Integrated Medical and Engineering Sciences at Karolinska Institutet and KTH Royal Institute of Technology, Stockholm, Sweden; Department of Neuroscience, Karolinska Institutet, Stockholm, SE-171 77, Sweden.ORCID iD: 0000-0003-2206-0082
European Space Agency, ESA-RAL Advanced Manufacturing Laboratory, Harwell-Oxford Campus, Fermi Avenue, Didcot, OX110FD, UK.
Department of Design, Production and Management, Faculty of Engineering Technology, University of Twente, Enschede, 7500 AE, The Netherlands.
2025 (English)In: Advanced Materials Technologies, E-ISSN 2365-709X, Vol. 10, no 9, article id 2401251Article, review/survey (Refereed) Published
Abstract [en]

Robust electrochemical sustainability of tailored high-performance nanocomposites is integral to advanced electrochemical energy conversion and storage (EECS) systems. Functions, such as nanoscale ionic-diffusion distance, electrocatalytic reactions, electrical conductivity, and fluid distribution, of transition metal dichalcogenide (TMD)-based nanostructures have been extensively designed and studied. However, challenges in materials selection, operational scalability, and design flexibility of TMD-incorporated metal-matrix composites (MMCs) consisting of non-noble metallic nanostructures and their originating TMD materials have scarcely been studied. Highlighting the effectiveness of emerging additive manufacturing techniques in sustainable energy supply and storage, laser powder bed fusion (L-PBF) can offer a directly added dual-functionality to fabricated complex multimaterial and TMD-incorporated MMC electrocatalytic electrodes. In this review, the characteristics of composite powder feedstock and optimizing process parameters are critically emphasized from another perspective to maintain a balance between mechanical robustness and enhanced electrochemical response. It is demonstrated how factors such as surface roughness, particle shape, and rheological characteristics of TMDs can influence the flowability of composite powder feedstock and the electrochemical performance of L-PBF-processed electrodes. The review further aims to contribute compiled information for use in the rapidly growing global market for advanced energy storage systems, underscoring the transformative potential of L-PBF and TMD-incorporated MMCs in modernizing the EECS components.

Place, publisher, year, edition, pages
Wiley , 2025. Vol. 10, no 9, article id 2401251
Keywords [en]
2D nanomaterials, additive manufacturing, electrochemical energy storage, metal matrix composite, powder bed fusion, transition metal dichalcogenide
National Category
Manufacturing, Surface and Joining Technology Materials Chemistry
Identifiers
URN: urn:nbn:se:kth:diva-367297DOI: 10.1002/admt.202401251ISI: 001373870300001Scopus ID: 2-s2.0-85211368429OAI: oai:DiVA.org:kth-367297DiVA, id: diva2:1984514
Note

QC 20250716

Available from: 2025-07-16 Created: 2025-07-16 Last updated: 2025-07-16Bibliographically approved

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Alinejadian, NavidOdnevall, Inger

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