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A CALPHAD-Based Investigation of the Sludge Factor
KTH, School of Industrial Engineering and Management (ITM), Materials Science and Engineering.ORCID iD: 0000-0001-9119-9729
Meccanica Cainelli s.r.l., 16 Località Zona Industriale, 38060, Volano, Italy.
Meccanica Cainelli s.r.l., 16 Località Zona Industriale, 38060, Volano, Italy.
KTH, School of Industrial Engineering and Management (ITM), Materials Science and Engineering.ORCID iD: 0000-0002-8009-1680
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2024 (English)In: International Journal of metalcasting, ISSN 1939-5981, E-ISSN 2163-3193, Vol. 18, no 1, p. 343-351Article in journal (Refereed) Published
Abstract [en]

The formation of α-AlFeSi sludge in AlSi10Mg has been studied by computational thermodynamics based on the CALPHAD method. Both the amount of sludge and the sludge onset temperature TSludge have been investigated. We find that the amount of sludge increases linearly with the empirical sludge factor for the studied composition interval, which agrees well with published experimental data. We also find a notable difference between the total amount of α-AlFeSi phase and the amount of pre-eutectic sludge. The TSludge follows a similar linear relationship but only when there is no Cr present in the material. However, we propose a modified sludge factor like expression for the temperature onset with a significantly improved predictability compared to previous empirical expressions. With Cr present, a α-AlMSi phase, rich in Cr but poor in Mn, forms at a significantly higher temperature which leads to higher amounts of sludge suggesting Cr to be more detrimental for sludge formation than previously thought. Finally, we also suggest ranges of validity for the linearized sludge factor expression outside which full thermodynamic calculations accounting for all multicomponent effects must be used.

Place, publisher, year, edition, pages
Springer Nature , 2024. Vol. 18, no 1, p. 343-351
Keywords [en]
AlSi10Mg, CALPHAD, sludge
National Category
Ceramics and Powder Metallurgical Materials
Identifiers
URN: urn:nbn:se:kth:diva-367474DOI: 10.1007/s40962-023-01018-5ISI: 000984492500003Scopus ID: 2-s2.0-85152414218OAI: oai:DiVA.org:kth-367474DiVA, id: diva2:1984847
Note

QC 20250718

Available from: 2025-07-18 Created: 2025-07-18 Last updated: 2025-07-18Bibliographically approved

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Granhed, Erik JedvikArnberg, LarsLindwall, Greta

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