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Coating defect detection in intelligent manufacturing: Advances, challenges, and future trends
School of Mechano-Electronic Engineering, Xidian University, Xi'an, Shanxi, 710071, China, Shanxi; School of Mechanical Engineering, Hefei University of Technology, Hefei, Anhui, 230009, China.
School of Mechanical Engineering, Hefei University of Technology, Hefei, Anhui, 230009, China.
School of Mechanical Engineering, Hefei University of Technology, Hefei, Anhui, 230009, China.
School of Mechanical Engineering, Hefei University of Technology, Hefei, Anhui, 230009, China.
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2026 (English)In: Robotics and Computer-Integrated Manufacturing, ISSN 0736-5845, E-ISSN 1879-2537, Vol. 97, article id 103079Article, review/survey (Refereed) Published
Abstract [en]

Spraying is a critical surface treatment process in intelligent manufacturing, and coating quality directly affects product performance. Therefore, efficient, accurate, and intelligent coating defect detection is an essential technique to ensure product reliability. The past decade has witnessed rapid progress in coating defect detection techniques. However, most existing studies have focused on specific methods or application scenarios, and there is a lack of systematic reviews that provide a comprehensive overview of this particular research area. To fill this research gap, this paper systematically reviews recent advances in coating defect detection, which covers methods from physical property-based non-destructive testing to deep learning-based approaches. Their fundamental principles, applicability in intelligent manufacturing, and current research progress are examined, and key challenges and potential solutions are discussed. Furthermore, integration of advanced intelligent manufacturing technologies into coating defect detection systems is analyzed to enhance system-level digitalization, automation, and efficiency. Finally, future development trends are explored and analyzed, including collaborative perception, cross-modal fusion, and autonomous decision-making. It is expected that this review will help to advance and accelerate theoretical research and engineering applications in coating defect detection by providing researchers with a comprehensive understanding.

Place, publisher, year, edition, pages
Elsevier BV , 2026. Vol. 97, article id 103079
Keywords [en]
Coating defect detection, Deep learning, Digital twins, Intelligent manufacturing, Robot-integrated manufacturing
National Category
Manufacturing, Surface and Joining Technology Production Engineering, Human Work Science and Ergonomics
Identifiers
URN: urn:nbn:se:kth:diva-368511DOI: 10.1016/j.rcim.2025.103079ISI: 001513387400001Scopus ID: 2-s2.0-105008008355OAI: oai:DiVA.org:kth-368511DiVA, id: diva2:1989780
Note

QC 20250818

Available from: 2025-08-18 Created: 2025-08-18 Last updated: 2025-09-26Bibliographically approved

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Wang, Lihui

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