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A decoupled design method for topology optimization of energy-absorbing structures under impact
Beijing Jiaotong Univ, Sch Mech Elect & Control Engn, Beijing, Peoples R China; Beijing Jiaotong Univ, Natl Int Sci & Technol Cooperat Base Railway Vehic, Beijing, Peoples R China.
Beijing Jiaotong Univ, Sch Mech Elect & Control Engn, Beijing, Peoples R China; Beijing Jiaotong Univ, Natl Int Sci & Technol Cooperat Base Railway Vehic, Beijing, Peoples R China.
Beijing Jiaotong Univ, Sch Mech Elect & Control Engn, Beijing, Peoples R China; Beijing Jiaotong Univ, Natl Int Sci & Technol Cooperat Base Railway Vehic, Beijing, Peoples R China.
KTH, School of Engineering Sciences (SCI), Engineering Mechanics, Material and Structural Mechanics.ORCID iD: 0000-0003-0198-6660
2026 (English)In: Engineering optimization (Print), ISSN 0305-215X, E-ISSN 1029-0273Article in journal (Refereed) Epub ahead of print
Abstract [en]

Energy-absorbing structures operate under impact and dissipate kinetic energy through material failure and structural collapse. One inherent challenge for the topology design of such structures is to solve impact problems and derive sensitivity, which are often associated with a formidable nonlinearity. To remedy this problem, this article views the problem as finding a material configuration that maximizes the specific energy absorption while satisfying both force and deformation constraints, and proposes a decoupling strategy that solves the optimization problem in a nested loop, where the outer loop performs dynamic analysis to evaluate structural performance and ensure the feasibility of the solution, while the inner loop solves the topology optimization problem with the stiffness as the design objective. After the validity of the method had been confirmed by a standard two-dimensional example, it was extended by considering the constant cross-section manufacturing constraints and plastic hinge effects pertaining to thin-walled structures.

Place, publisher, year, edition, pages
Informa UK Limited , 2026.
Keywords [en]
Energy-absorbing structure, topology optimization, manufacturing constraint, thin-walled structure, numerical simulation
National Category
Applied Mechanics
Identifiers
URN: urn:nbn:se:kth:diva-385955DOI: 10.1080/0305215X.2026.2658714ISI: 001762775100001Scopus ID: 2-s2.0-105038332841OAI: oai:DiVA.org:kth-385955DiVA, id: diva2:2087805
Note

QC 20260722

Available from: 2026-07-22 Created: 2026-07-22 Last updated: 2026-07-22Bibliographically approved

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Wennhage, Per

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